The Basics Of Carbonization Equipment

When you want to take trash and turn it into something you can use that is going to help you make money you need to invest in carbonization equipment so you can make more money and get waste out of the landfills. The carbonization machine uses waste biomass like rice husks, sawdust, straw, bamboo, coconut shells and more. The machine burns the biomass and transforms it into charcoal. The charcoal can then be used in a variety of ways.

Carbonization equipment
Carbonization equipment

 

The machine runs very efficiently and it can help you make a wide variety of charcoal products that you can sell or use. The machine doesn’t use a lot of energy and it won’t release pollution into the environment since the machine has a lot of filters and other equipment that stop it from releasing pollution into the air.

It is important that the materials that go into the machine are fully dried. They can’t have a moisture content of over 15 percent or else the machine will not run as efficiently. You might need to invest in an additional drying machine ( maquina para hacer carbon ) to ensure that the biomass materials are as dry as possible.

Carbonization machine
Carbonization machine

 

The biomass has to be smaller than 50mm, which means you might need an additional crushing machine to make sure that the biomass is the right size. When the biomass is the right size and is dry enough it can go into the machine. The biomass is dumped onto the conveyor belt where it goes into the furnace. The furnace heats the biomass using coal, gas, or electricity. It takes about 30 minutes for the carbonization process to take place. Once the correct temperature has been reached the oil will be collected.

It needs to go through a special condenser which removes all of the sulfur and liquefies the biomass into oil. The biomass can easily be turned into four different types of resources which include wood vinegar, tar, gas and charcoal. The charcoal can be used as fuel and many people use it for cooking. The charcoal is also commonly used as fuel. The charcoal is also used as fertilizer. Many companies use the charcoal in bricks and it is often processed further and turned into activated carbon.

Machine produces carbon
Machine produces carbon

 

The biomass can also be turned into gas and it is used in many different industries including the agricultural industry. The fuel is used for drying and heating and it is also used in generators. The carbonization machine ( hornos metalicos para hacer carbon ) can also produce tar and wood vinegar which is used in the paint and building industries. The wood vinegar is used in fertilizers and it can also be used in medicine.

The machine is affordable and it is easy to set up and take apart. The machine is affordable and it is good for the environment. When you want to do something good for the environment you need to make sure that you invest in a biomass plant. This plant will help you in many ways and you can make a lot of money with the plant.

Why Are Many Businesses Interested in Charcoal Making Machine?

Charcoal making machine in South Africa has drawn the attention of various businesses all over the world. Why are many businesses interested in charcoal making equipment? The plain answer is high quality, in-demand output – biomass charcoal. Aside from high-quality output, the equipment uses cheap and easily available waste as raw materials. Let’s assess the process and benefits of this highly popular machine.

Various Raw Materials

Usually, agricultural waste is used as the main materials, such as rice husk, palm shell, bagasse, coconut shells, olive shells, palm shells, bamboo, etc.  Since there are many sawmills in South Africa, sawdust charcoal making machine is very popular there. Except for agricultural waste, civil sludge, municipal sludge, industrial sludge, and MSW can also be carbonized by using the charcoal making machine.

Sawdust Charcoal Making Machine
Sawdust Charcoal Making Machine to Russia

Charcoal Making Process

The charcoal maker from Beston Machinery involves a green process of making charcoal. The whole process is safe and simple. Also, the machine consumes very little energy during production. Generally, the production line of charcoal consists of four main systems. These are drying, biomass pyrolysis system, dedusting, and discharging system. Let’s understand each of the process minutely.

Drying

Most of the wastes that you get are wet. Recycling such wastes is really tough. To resolve this issue, all the raw materials are passed through a drying system. It’s here the materials lose their moisture content. Once the materials become dry, they’re moved on to the subsequent process of pyrolysis.

Biomass pyrolysis

In this stage, the raw materials are fed to the carbonizing furnace for pyrolysis at higher temperatures. The process of decomposition starts once the temperature reaches 300-600 degrees centigrade. Here, the waste materials disintegrate into charcoal and combustible gas. When you are looking for charcoal making machine for sale, you should pay more attention to the carbonization host. Beston Machinery has a patent technology of the reactor, which can work continuously.

Beston Charcoal Production Machine
Beston Charcoal Production Machine

Dedusting system

Since combustible gas contains harmful sulfur, it’s heated in the furnace. In the meantime, a condensation system extracts wood vinegar and tar. Due to the multiplicity of the dedusting system, it’s easy to exhaust the leftover gas safely.

Discharging system

Due to high temperature, getting charcoal directly is pretty dangerous. To do away with this problem, Beston’s charcoal making machine for sale includes a system for cooling down charcoal to 30 degrees centigrade. Once the charcoal cools down, the discharge system collects it in a separate collector. It’s from here the high caloric value charcoal is sent to various markets.

To improve the quality of biomass charcoal, Beston’s plant adopts an exclusive design – double-layer charcoal carbonizing furnace. Such a design increases the efficiency of the carbonizing process to a great extent. At the same time, it also improves the charcoal’s carbon content. Charcoal with higher carbon content carries a higher caloric value, which has higher monetary value in the market. Here is a video from Beston Youtube showing the working process of the charcoal machine.

Features and Benefits of Charcoal Machine

Reasonable investment

Investing in a pyrolysis plant can be a costly proposition. However, Beston Machinery offers cost-effective plants to suit the budget of all classes of investors. If you compare the cost of the charcoal machine with other suppliers, you’ll conclude that the Beston’s plant is a far more affordable deal.

Low maintenance

Any heavy duty recycling plant endures normal wear and tear. However, you’ve to expend a lot of money on ongoing maintenance to keep the machine running continuously. That can dent your regular working capital substantially. However, the charcoal machine from Beston Group demands little care and upkeep on your part. Without expending too much on maintenance, you can run your plant continuously and produce high caloric charcoal in a bigger quantity again and again.

Environmental friendly

Most of the recycling plants give out smoke and dust that harm the environment. Also, such elements affect the health of workers in the recycling facility. However, the charcoal maker carries out the complete pyrolysis in a closed structure and doesn’t throw out any harmful emissions in the atmosphere. By using waste as materials, the plant actually helps the environment.

Concluding Thoughts

Beston Machinery’s charcoal making machine is one of the most cost-effective and profitable recycling business opportunities in South Africa. Without putting in too much money, you could transform waste into wealth. So why not buy this profitable plant and contribute to a safer environment at the same time?

Useful Knowledge about the Professional Bamboo Charcoal Machine

Have you ever used biomass charcoal? If yes, do you have any idea how it’s produced?. Well, some of the biomass charcoal is made from bamboo with the help of a charcoal making machine. This is usually a machine using carbonization technology to produce charcoal from biomass including raw materials such as coconut shells, rice husk, sawdust, wood, bamboo or sewage sludge. Bamboo Charcoal Machine is among the most used machines in this industry of charcoal making and has been able to adopt an advanced carbonization process to facilitate the conversion of bamboo into charcoal as well as other great end products.

FEATURES

(1). Bamboo Charcoal Machine uses a carbonization technology that;

  • Requires less investment
  • Has a lower running cost
  • Requires a smaller area
  • Has a short construction period
  • High production efficiency
  • The process is not only easy but simple
  • Offers a longer and better service life
Bamboo Charcoal Making Machine
Bamboo Charcoal Machine for Sale

(2). This bamboo charcoal making machine has an automatic feeder, discharging and combustion systems that enable it to run uninterrupted production process, that is, while one side feeds the other discharges all at the same time and the feeding speed can automatically be adjusted.

(3). Its furnace has a temperature detection that controls its working state and ensures the safety of the operator and the machine.

(4). The central control of the Bamboo Charcoal Machine is designable upon client’s request to separate the machine and operator.

(5). The combustion device has a pressure gauge and pressure relief values as well as an electronic device for ignition. This machine is made in a way that the combustible gas can be recycled.

(6). The Carbonizing instrument has a protective shell that prevents the body from connecting directly with the high temperature and avoid scalding.

(7). The machine has a control system which is standardized to ensure safety. Additionally, it has a smoke-free, professional desulfurized cooling systems

(8). The device for sealing the feed and discharge system assures safe production as well as a clean environment.

Charcoal Making Machine
Charcoal Making Equipment

The carbonization process of Bamboo Charcoal Machine

There are various raw materials that this machine can use to produce charcoal including, municipal solid waste, household/livestock waste, wood such as construction and polluted timber, and green waste together with crop waste. Similar to the wood carbonization furnace, the working process of a bamboo charcoal machine is as follow,

-The gasifier equipment produces the gas fuel through the heating of the raw material

-The carbonization stove uses that gas fuel to heat the raw materials

-Dust is removed from the gas by the recycling water.

-The gas is removed by the gas-cleaner device thus can be used for heating without polluting the environment

-Charcoal is cooled when it is being discharged

Carbonization process

(a). Crush the bamboo into small pieces and dry them to reduce moisture

(b). Heat them in the kiln

(c). Pipe the produced smoke into the purification system for removal of sulfur

(d). Discharge the carbonized charcoal at thirty degrees of temperature

(e). Liquefy the combustible gas from the carbonization furnace by condensing it to convert to tar or wood vinegar.

Factors to consider when buying a Bamboo Charcoal Machine

Followings are the suggestions provided by BestonGroup Henan Company while you are purchasing the machine.

Quality

A machine with better quality assures good functionality of its parts and therefore resulting in the production of improved quality charcoal. It should have better wear and corrosion resistance.

Efficiency

A high working efficiency means high product yield and thus high profit. A good machine should ensure continuous process with a minimum strength of labor and time. Ensure that the carbonization process realizes self-energy support

A unique structure of kiln

Ensure that the bamboo charcoal kiln makes the hot source to be in contact with the raw material at least 3times from the start. and that the PLC control system is working well for error reduction.

Cost

Evaluate the cost of buying it and the expected profits. A good Bamboo Charcoal Machine should create good profit from little investment like less cost of hiring workforce and reduces energy leakage.

There are those machines that apply the technology of pyrolysis to recycle waste rubber tyres or oil sludge into fuel oil or carbon black. These machines are called pyrolysis plants and when they combine that technology with carbonization they may be referred to as biomass charcoal making machine. They have a garbage separation and recycling system which sorts all kind of waste into various categories by the help of a magnetic operator, winnowing or screening machines.

Finding A Great Biomass Pyrolysis Plant For Sale

When you’re purchasing something significant, like a biomass pyrolysis machine, you’ll want to be very careful about what you purchase. You’ll want to do a lot of research before you spend any money. How can you find the best plants for sale? Follow these tips, and finding great options will be a breeze.

Beston Biomass Pyrolysis Machine for Sale
Beston Biomass Pyrolysis Machine for Sale

Figure Out What You’re Looking For

It’s not easy to search for a plant if you don’t actually know what you want to buy. You’ll want to ask yourself some questions so that you can have a better understanding of what you would like to purchase.

What sort of things should you be thinking about? To start, you’ll want to think about the budget you have for your plant. You’ll also want to think about how you intend to use the plant you’ve selected. If you know exactly what you want, finding the right plant should be a breeze for you. Besides, make the raw material clear.

Look At The Quality Of What You’re Buying

Since you’re going to be investing money in a plant, you’re going to want to make sure you choose a reliable product. You’ll want to focus on the quality of any plant that you’re considering. Is this plant durable enough to stand the test of time?

You should look for a continuous carbonization machine that is made by a reliable manufacturer, and you should also try to find a plant that is made of first-rate materials. If you get a plant that offers all of that, you can expect to have a very positive experience.

Make Sure You Have The Space You Need For Your Plant

If a plant isn’t the right size for you, you could run into problems. There are some terrific plants on the market that might be too large or too small to accommodate your needs. You’ll want to think about the amount of space you have to work with when you’re checking out your options.

You should take the time to measure your space before you start shopping. Try not to make any assumptions about the amount of space you have. It’s always best to work with accurate information.

Buy Your Plant From The Right Vendor

It’s very important to find the right plant, but it’s just as vital to be sure that the vendor you’re working with is a trustworthy one. If you don’t know much about a vendor, you’re want to do some research before you agree to buy a plant from them.

If you buy a plant from an excellent vendor, then you can expect to have a smooth and pleasant experience. If you’re careful about the vendor that you work with, you should be able to avoid a lot of potential issues.

You should work on finding an excellent biomass pyrolysis plant for sale. Stick to these suggestions so that you’ll be able to spot some of your best options. Finding the right plant to purchase can be difficult, but it’s much easier when you know what you should be looking for. Here is a website: https://carbonationmachine.net/charcoal-making-machine/.

Important Information About Biomass Pyrolysis Plant Cost

Pyrolysis plants that utilize biomass have become increasingly trendy within lots of different industries. When I first heard about these biomass pyrolysis plants, I was quite skeptical as I had seen new trends within my industry come and go. However, as the popularity of these plants continued to strengthen even after a couple of months had gone by, I was certain that these plants would be able to strengthen any business in my industry. Thus, here’s some important information about biomass pyrolysis plant cost.

biochar pyrolysis equipment
Biochar pyrolysis equipment

One thing that deters many people from buying biomass pyrolysis plants is the fact that they cost significantly more than other types of pyrolysis plants for sale. When I was first considering making an investment in these plants, I was immediately caught off guard by their cost. Initially, I thought that the higher cost meant that these plants wouldn’t be able to give me the return that I wanted in the market. However, after doing lots of detailed analysis, I found out that the value for money with biomass pyrolysis plants is actually highly favorable towards any business.

People often make a mistake, in my experience, to immediately judge an investment through its initial pyrolysis machine cost. This has led to many different capable and experienced managers and directors to miss out on opportunities that would otherwise would’ve been immensely profitable for them and their business. Hence, considering that I had learned this lesson the hard way before, I knew that I would have to do some more analysis about the potentials behind biomass pyrolysis plants.

biomass charcoal making machine
Biomass charcoal making machine

As mentioned, through doing projected cash flow analysis and coming up with a projected percentage return on investment through the Kingtiger biomass pyrolysis plants I was looking at, I was able to see just how profitable these plants were. I knew that these plants would take a considerable amount of capital in order to not only purchase but to install and to get running, however, all of the analysis that me and my team of engineers did showed that these plants would perhaps be one of the best investments that I could make.

Hence, for anyone that is interested in the costs of biochar pyrolysis equipment, they should be warned that the plants will cost more than other types of pyrolysis plants. However, this should never be used as a reason not to invest in this special type of plant. As mentioned, although the costs are high, the returns are also superior as well. Hence, in the long-run, businesses will often find that they will be better of using these machines than other cheaper types of pyrolysis plants, In terms of my personal experience, I have been able to grow my business even more thanks to these great machines and plants.

I think that anyone that has experience with Kingtiger biomass charcoal making machine should definitely consider one that uses biomass. The ability of biomass pyrolysis plants to create profit for its owners is something I haven’t experienced in a very long time. Long story short, these plants are definitely a great investment to make for anyone that works in my industry.

How to Build a Simple Coconut Shell Charcoal Making Machine

Coconuts are among the most benevolent plants bestowed on the earth by mother nature. The fruits from the tree are a source of products to fit every human need. There is food for top-quality nutrition, chemical compounds for digestive health and body care and much more.

But did you know that coconuts can also be used to make charcoal with coconut shell charcoal making machine.

coconut charcoal machine
coconut charcoal machine

Coconut shell charcoal is valued the world over. This is due to an aromatic quality that delivers a warm fragrance when used in a wood stove. Furthermore, this high-quality charcoal has applications in many different industries. Activated charcoals is important to cleaning and marinating toxic chemicals and the production of explosives. It is also used in the process of refining gold.

There are many ways that this abundant source material can be converted into a top-quality fuel that can be applied to a great many needs. Here you will learn how this fuel can be created with a 55-gallon barrel.

Building a Coconut Shell Charcoal Making Machine

All you will need to create a high-production charcoal plant is an average 55-gallon barrel. Stand it upright and visually separate the barrel into three sections hereafter known as the top, middle and bottom sections.

The process works on controlling the amount of air that is allowed into the kiln, so create around 6 1.5” holes in each section or a total of 18 holes evenly spaced across the entire barrel. It is important that you can open and close these holes. The top middle and bottom section should be opened and closed independently of the other sections. Click here to know more: https://bestonpyrolysisplant.com/sawdust-charcoal-making-machine/.

The top of the drum will need a lid featuring an effective chimney or smoke stack. The skills of the local blacksmith will be invaluable in creating and ultra-practical and uber-convenient charcoal making machine, but not entirely necessary.

Using Your Coconut Shell Charcoal Making Machine

This kiln is capable of converting large amounts of raw coconut shells into charcoal each day. Here is how it works:

Fill the bottom section of the barrel with coconut shells and set them in a funnel shape with the lowest point at the center of the barrel. Soak a couple pieces in kerosene or lighter fuel (kerosene will work better) and set them ablaze.

Once the fire has started at the bottom section, pile on more coconut shells filling the middle and top sections. You will notice flames visible through the bottom set of holes, so shut the holes to the top and middle sections.

As the process continues, the shells will shrink and sink to the bottom. Make sure you are continuously adding more shells to the barrel to keep it full. Once you notice the telltale sign of glowing coals visible through the bottom holes, your charcoal in this section is ready. Close the holes in the bottom layer and open the ones in the middle and top sections and place the top and chimney on your barrel. As the glow moves upwards to the middle section, close the holes here as well. Once the top section is glowing all holes should be covered and the product allowed to cool for about 8 hours. It is important that the fire is killed cold out of the introduction of air when you open the kiln will ignite the fuel quickly and you will lose your product. Due to good quality, we Beston biochar production equipment has been exported to many countries.

Consider the learning curve in mastering this simple skill and soon you will find a kiln like this can create a ton of charcoal from 30,000 coconut shells.